75-250mm CPVC Pipe Extrusion Line

Yongte is a distinguished manufacturer specializing in the fabrication of 75-250mm CPVC Pipe Extrusion Lines, engineered for the production of premium rigid pipes suitable for construction, agricultural, and industrial applications. The company's offerings include an SJSZ80/156 conical twin-screw extruder with an advanced screw design, ensuring uniform plasticization of PVC resins (SG-5, UPVC, CPVC) and various additives. This extrusion machinery boasts a consistent production output of 300-350 kg/hour. The extruder's principal attributes encompass heightened automation, improved efficiency, superior product quality, ergonomic mechanical design, energy conservation, and straightforward operation. Of particular note is the extruder's exceptional energy efficiency, consuming merely 50kW of power ((with an installed power capacity of approximately 125kW), which represents a 15-20% reduction in energy usage compared to traditional UPVC pipe production machines of similar capacity. This remarkable efficiency is primarily due to the extruder's optimized screw design, which diminishes material resistance and energy loss during the plasticization process, coupled with the integration of high-efficiency servo motors and dynamic speed controllers that modulate power consumption in response to the varying demands of production.

Technical Specifications

Product Details and Features

1. High-Efficiency Extrusion System	(1) Equipped with an SJSZ80/156 conical twin-screw extruder featuring an optimized screw design, our PVC pipe-making machine ensures uniform plasticization of PVC resin (SG-5, UPVC, CPVC) and additives. (2) The screw and barrel are made of high-quality bimetallic alloy and SKD-coated, offering exceptional wear resistance and corrosion resistance. (3) The adoption of 55kW high-efficiency servo motors and speed controllers that adjust power output dynamically based on production demand enables the machine to achieve exceptional energy efficiency and reduce power consumption by 15-20%.
2. PVC Pipe Mold	A specialized extrusion tool designed to produce PVC pipes continuously with smooth walls.
3. Precision Calibrating & Cooling Tank	It integrates a multi-zone vacuum sizing tank and spray cooling system to ensure precise pipe dimensional accuracy. The tank is fully constructed from 304 stainless steel.
4. PVC Pipe Traction Machine	Equipped with a multi-caterpillar drive system powered by servo motors and a double-stage gearbox, the machine pulls PVC pipes at a stable speed.
5. PVC Pipe Auto Cutting Machine	Equipped with a precision-engineered circular saw blade optimized for PVC materials, it delivers burr-free, flat cuts with exceptional accuracy.
6. Electric Control System	Our electrical components utilize internationally renowned high-quality brands (1) ABB frequency converters (2) Siemens or Schneider contactors (3) Omron temperature controllers (4) Siemens PLC control system (5) Innovance servo motors

PVC Pipe Applications

Our PVC pipe-making machine is highly adaptable and can produce various types of PVC pipes, including:

- UPVC water supply pipes (potable water compliant)

- PVC drainage/wastewater pipes

- Electrical conduit pipes

- Agricultural irrigation pipes

Yongte Machine Advantages - Humanized Mechanical Design and Durable Quality

After years of innovation and focusing on quality, we utilize high-strength, wear-resistant materials in our plastic pipe machinery. Precision forging and stringent tests guarantee resistance to high-frequency wear and harsh environmental erosion.

High torque durable Gearbox	1.We equip high-quality vertical direct-connection gearboxes with advantages including (1)high transmission efficiency (2)strong load-bearing capacity (3)stable production (4)space-saving installation (5)excellent sealing without oil leakage (6)superior heat dissipation (7)easy maintenance
high-efficiency Servo Motor	1.We equip the Innovance servo motor, which can save 15-20%on power consumption. 2.It boasts (1)precise speed and torque control (2)a fast response (3)minimal vibration (4)low noise (5)a long lifespan (6)low maintenance costs (7)intelligent speed and output control. 3.This ensures a powerful and stable power output, guaranteeing smooth operation under various working conditions.
High automatic operation system	1.The complete 75-250mm CPVC Pipe Extrusion Line is designed for high automation: auto feeding, auto temperature control, auto cutting, auto stacking. 2.we also can supply automatic material mixing and dosing system to achieve a fully automatic production line 3.combined servo motor and PLC programed control system, it is also optional to achieve speed synchronization automatic adjustment
Advanced quality electricity control system	1.Equipped with (1)ABB frequency converters (2)Siemens or Schneider contactors (3)Omron temperature controllers (4)Siemens PLC control system 2.All the cables and connections are well arranged and clearly marked 3.The entire electrical cabinet system adopts advanced intelligent technology, allowing for easy operation and precise parameter adjustment 4.Users can set different working modes according to specific needs, greatly improving work efficiency.
Strong machine basic made by solid steel plate	1.The machine's basic structure is constructed from solid steel plates, which are processed using CNC cutting and polishing to ensure precise dimensions and balance, enabling it to support continuous and stable operation.Even after running for over 20 years, the machine frame remains undamaged. 3.All components that come into contact with materials or water are made from 304 stainless steel to prevent rust. 4.After the machine is manufactured, we apply powder coating to enhance its appearance, providing superior anti-rust protection and consistent color
Screw barrel are made by wearing material	The screws and barrels are made with special wear-resistant materials—we pick them just for the stuff you’re processing.
Professional Trial and Installation Service	1. Pre-delivery: Full pre-testing & installation services to ensure peak WPC Foam Board Extrusion Line performance. 2. On-site techs test/calibrate extrusion speed, temp profiles, cutting precision to match production targets. 3. Tailored installation guidance: Integrate line into factory layout, connect aux equipment, train operators on safe/efficient use.
3 Years warranty and lifetime service support	WARRANTY PERIOD:3 YEARS, During this period, we offer complimentary maintenance and replacement services for manufacturing defects.Our dedicated after-sales team provides round-the-clock technical support and guidance to minimize production line downtime. LIFELONG SERVICE SUPPORT:Lifelong service support: Post-warranty cost-effective maintenance to keep equipment optimal; seasoned technicians assist with technical issues/upgrades for smooth production.

Successful cases

Yongte is dedicated to manufacturing high-quality, innovative plastic pipe machines. Through ongoing optimization, Yongte's 75-250mm CPVC Pipe Extrusion Line has achieved high recognition in both domestic and international markets.

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