Rubber Pipe Machine

Yongte advanced Rubber Pipe Machine is a comprehensive turnkey project solution designed for converting waste tires into rubber irrigation pipes, often referred to as rubber nano pipes. Yongte offers a complete rubber pipe production line, which includes rubber tire recycling machines, rubber powder grinding machines, and rubber pipe extrusion and winding machines. The machine features high automation, energy efficiency, stable production, user-friendly mechanical design, broad material compatibility (making it suitable for recycled rubber powder), easy operation and maintenance, and a consistent nano-pore foam structure. Through extensive research and development and rigorous testing, Yongte has perfected a specialized formula with foaming agents for the production of rubber irrigation pipes with micro holes on the pipe wall, ensuring continuous and uniform water seepage.

These rubber pipes feature a uniformly distributed, interconnected network of nanoscale pores, which enables efficient water permeation and precise impurity filtration. They are widely used in agricultural irrigation systems, subsurface infiltration pipes, water seepage, and pond oxygenation systems.

Technical Specifications

Product Details and Features

1. Rubber Tire Recycling Machine:	This machine converts waste rubber tires into fine rubber powder. The process involves removing steel wires, cutting the tires, shredding, crushing, grinding the powder, and filtration. Utilizing advanced recycling and separation technology, the machine efficiently separates steel wire, rubber powder, and fiber from the waste rubber tires. The production capacity can reach 500-600 kg/hour. The processed rubber powder can be directly used for making rubber water seepage pipes.
2. Rubber Powder Grinding Machine:	This machine processes recycled rubber flakes into rubber powder. It features a high-speed grinding disk with adjustable blades, ensuring uniform grinding size. The integrated cooling system prevents overheating, maintaining consistent powder quality. The grinding capacity can reach 200-300 kg/hour. If the customer intends to use rubber flakes as raw material, then this rubber powder grinding machine is essential.
3. Rubber Pipe Extrusion Line:	The line integrates advanced extrusion technology, producing high-quality rubber nano pipes with precise dimensions and a uniform nano hose for water seepage applications. Equipped with an auto feeder, single screw extruder, nano pipe mold, fast cooling tank, stably traction machine, and auto winding machine, it ensures stable operation and easy maintenance.

Advantages of Rubber Nano Pipe

1. - High permeability efficiency: The uniform nanoscale pores increase the permeability rate by 2-3 times and maintain stability over a long period.

2. - Strong anti-clogging ability: The nanoscale pores allow water molecules to pass through while blocking larger particles such as silt and microorganisms (similar to the "molecular sieve" effect), reducing the risk of blockage.

3. - Long service life: Through the combination of rubber and PE materials, the service life of rubber seepage pipes can reach 10-15 years, significantly enhancing aging resistance.

4. - Low installation and maintenance cost: Simple installation, plug-and-play connectors, can be bent and rolled up, not prone to blockage, long maintenance-free cycles, reducing comprehensive costs by 40%-60%.

- Good environmental performance: Rubber seepage pipes can be produced from recycled waste tires and can be recycled multiple times, offering economic and environmental benefits.

Application Scenarios of Rubber Nano Pipe

1. - Agricultural water-saving irrigation: As underground water transmission pipes in drip irrigation and seepage irrigation systems, they can accurately control water and reduce soil salinization (nano filtration prevents sand from blocking the drippers).

2. - Groundwater remediation and water source protection: Groundwater infiltration purification of contaminated sites (adsorption of heavy metals and organic matter by nanomaterials), or filtration of water from water sources.

3. - Urban rainwater management: As permeable pipes in urban construction, they can quickly infiltrate rainwater and filter pollutants to alleviate waterlogging.

4. - Sewage treatment and reuse: Underground infiltration treatment of industrial wastewater and domestic sewage, with nano-coatings absorbing COD, heavy metals, and other pollutants.

Yongte Machine Advantages: Humanized Mechanical Design & Durable Quality

Backed by years of technological innovation and uncompromising quality focus, Yongte insists on using high-strength, wear-resistant materials for plastic pipe machinery components. Each machine undergoes precision forging and multiple rigorous quality inspections to ensure resistance to high-frequency operational wear and harsh environmental corrosion, delivering long-term reliable performance.

High-torque, durable gearbox	high - efficiency Servo Motor
We equip a high-quality, vertically direct-connected gearbox that boasts advantages such as high transmission efficiency, robust load capacity, stable production, space-saving installation, reliable sealing to prevent oil leakage, excellent heat dissipation, and ease of maintenance.	Equipped with an Innovance servo motor, this system achieves 15-20% power consumption savings while delivering precise speed and torque control, rapid response, minimal vibration, low noise, extended lifespan, and reduced maintenance costs. Its intelligent speed and output regulation ensures robust, stable power delivery for smooth operation across diverse working conditions.
Highly automated operation system	Advanced Quality Electricity Control System
The complete rubber pipe extrusion line is designed for high automation, featuring automatic feeding, temperature control, cutting, and stacking. Furthermore, we can supply an automatic material mixing and dosing system to achieve a fully automated production line. With a combined servo motor and PLC-programmed control system, speed synchronization and automatic adjustment are also available options.	Equipped with ABB frequency converters, Siemens or Schneider contactors, Omron temperature controllers, and a Siemens PLC control system,all cables and connections are neatly arranged and clearly labeled.The entire electrical cabinet system utilizesadvanced intelligent technology, enabling easy operation and precise parameter adjustment. Users can set various working modes based on specific needs, significantly enhancing work efficiency.
Strong machine basic made by solid steel plate	Screw barrels are made from wear-resistant materials.
The rubber pipe machine fundamental structure consists of solid steel plates, crafted through CNC cutting and polishing to ensure precise dimensions and balance, enabling continuous and stable operation. Even after more than 20 years of operation, the machine frame remains undamaged. All components that interface with materials or water are made from 304 stainless steel to prevent corrosion.	Bimetallic screws and SKD barrels are used to significantly enhance the wear resistance and service life of equipment. This design ensures that the extruder can process a variety of materials, including those with high abrasiveness, without sacrificing performance. Additionally, the optimized screw geometry improves melting and mixing efficiency, resulting in a more uniform and high-quality final product.
Powder coating for surface finishing treatment	Professional Trial and Installation Service
After manufacturing the machine, we apply powder coating to enhance its appearance and provide superior anti-rust protection with a consistent color. This process involves electrostatically spraying a thermosetting powder that cures at high temperatures, forming a dense, scratch-resistant layer. The coating is available in various RAL colors to match your factory's aesthetic and ensure long-term durability, even in harsh industrial environments.	We offer professional trial and installation services to ensure that the machine operates at its peak efficiency. Our seasoned technicians conduct on-site trials, meticulously adjusting parameters to optimize production efficiency. They also provide comprehensive installation guidance, ensuring a seamless integration into your production line.

Successful cases

Yongte is dedicated to manufacturing high-quality, innovative plastic pipe machines. Through ongoing optimization, Yongte's rubber pipe machine has achieved high recognition in both domestic and international markets.

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