Yongte advanced PVC Ceiling Making Machine features high production capacity, superior product quality, user-friendly operation, energy efficiency, and simplified maintenance. It is engineered to manufacture high-performance PVC ceiling panels and profiles using PVC resin and filler materials.
The Yongte newest PVC Ceiling Making Machine operates as a fully integrated production system covering the complete workflow from raw material processing to finished product manufacturing. This specialized equipment is designed for producing high-quality, cost-effective PVC ceiling panels, wall coverings, and decorative panels. It integrates essential production processes including raw material mixing, extrusion plasticizing, shaping and cooling, traction cutting, and surface transfer printing. The resulting PVC ceiling panels find wide application in home decoration ceilings, kitchen/bathroom moisture-proof wall panels, and integrated ceiling systems. Critical components of this production line—such as the extruder screw, mold, and vacuum pump—are constructed using wear-resistant alloy materials. Furthermore, the production line incorporates a servo energy-saving drive system and automated control system to ensure optimal operational performance.
Product Parameters (Specifications)
Model
YT200
YT300
Max panel width
200mm
300mm
Extruder
SJSZ51/105 conical twin screw extruder
SJSZ65/132 conical twin screw extruder
Main motor power
22KW
37KW
Output product
PVC ceiling profile
PVC ceiling panel
Working material
PVC resin, CaCo3, and Chemical additives
Screw material
38CrMoAIA with bimetallic
Barrel material
38CrMoAIA with SKD coated
Extrusion capacity
150kg/h
200kg/h
Machine Length
22 meter
25 meter
Inverter
ABB brand
ABB brand
Contractor
Siemens brand
Siemens brand
Temperature controller
Omron brand
Omron brand
Calibration table
6 meter
8 meter
Pull off tractor
1800mm
2400mm
Product stacker
6000mm
6000mm
Quality certification
CE certified
CE certified
Product Details
1. Automatic Feeder
(1) The spiral screw feeder is suitable for PVC compound materials
(2) It is entirely made of 304 stainless steel with seamless welding.
2. SJSZ65/132 Conical Twin Screw Extruder
(1) With its deep-groove feeding section and gradual plasticizing section, the PVC extruder ensures a stable melt output for wood-plastic materials, facilitating efficient and stable production.
(2) The extruder is equipped with a servo motor to save 15-20% power
(3) An optional vertical gearbox for stable and powerful production
(4) A bimetallic screw and SKD barrel for long-term use
(5) An automatic temperature control system.
3. Calibration and Cooling Table
(1) Constructed from a single sheet of 304 stainless steel and featuring a well-planned pipeline design
(2) Offers overall electric lifting and left-right adjustment capabilities
(3) A water system that runs its entire length
(4) It is ideal for rapid cooling systems, being straightforward to install and maintain.
(5) Additionally, the water tank includes a filter to prevent contamination.
4. Traction Machine
(1) High-quality rubber ensures durability
(2) The tire tread surface guarantees traction friction
(3) Dual-stage reduction provides sufficient traction torque
(4) The bird-wing protective cover simplifies operation and maintenance.
5. Cutting Machine
(1) Featuring automatic fixed-length cutting
(2) A 304 stainless steel panel
(3) A fully enclosed dust collection system to minimize dust pollution
(4) Equipped with a servo motor.
(5) It also includes special material cutting blades designed for high-speed cutting to prevent chipping.
6. Electric Control System
(1) Our electrical components utilize internationally recognized high-quality brands, such as ABB frequency converters, Siemens or Schneider contactors, Omron temperature controllers, a Siemens PLC control system, and Innovance servo motors.
7. Product Stacker
(1) 6-meter automatic stacker made of stainless steel
(2) With an optional auto robot for automatic stacking.
Product Application
PVC ceiling products are eco-friendly building materials with multiple advantages: efficient production, high mechanical strength, excellent waterproofing, mildew and insect resistance, fire retardancy, easy installation and maintenance, as well as customizable sizes and appearances. These profiles are widely applied in interior decorative scenarios.
After years of tech innovation and quality focus, we use high-strength, wear-resistant materials for plastic extrusion machinery. These machines undergo precision forging and rigorous quality tests to withstand high-frequency use wear and harsh industrial erosion, ensuring long-term reliability and stable performance.
High-torque, Durable Gearbox
We equip a high-quality, vertically direct-connected gearbox that boasts advantages such as:
1. High transmission efficiency
2. Robust load capacity
3. Stable production
4. Space-saving installation
5. Reliable sealing to prevent oil leakage
6. Excellent heat dissipation
7. Ease of maintenance
High-efficiency Servo Motor
1. Equipped with an Innovance servo motor
2. This system achieves 15–20% energy savings
3. While delivering:
Precise speed and torque control
4. Rapid response
5. Minimal vibration
6. Low noise
7. Extended lifespan
8. Reduced maintenance costs
9. Its intelligent speed and output regulation ensures:
Robust, stable power delivery
10. Smooth operation across diverse industrial working conditions
Highly Automated Operation System
1. The complete PVC Ceiling Making Machine is designed for high automation, featuring:
Automatic feeding
2. Precise temperature control
3. Automatic cutting
4. Orderly stacking
5. Furthermore, we can supply a customized automatic material mixing and dosing system to build a fully automated production line tailored to your needs.
6. Equipped with an integrated servo motor and PLC-programmed control system, functions such as:
Speed synchronization
7. Intelligent automatic adjustment
Advanced Quality Electricity Control System
1. Equipped with:
ABB frequency converters
2. Siemens or Schneider contactors
3. Omron temperature controllers
4. A Siemens PLC control system
5. All cables and connections are neatly arranged and clearly labeled.
6. The entire electrical cabinet system utilizes advanced intelligent technology, enabling easy operation and precise parameter adjustment.
7. The system also features real-time fault diagnosis and alarm functions, which can quickly identify and alert operators to potential issues such as overheating, voltage fluctuations, component malfunctions, minimizing downtime and ensuring continuous production.
Strong Machine Base Made by Solid Steel Plate
1. The machine's frame uses solid steel plates, CNC-cut and polished for precise dimensions and balance, enabling continuous stable operation. The frame remains intact after over 20 years of use.
2. All material/water contact components are 304 stainless steel to prevent corrosion.
3. Post-manufacturing, we apply powder coating for enhanced appearance and anti-rust protection with consistent color.
Screw Barrels Made from Wear-Resistant Materials
1. Bimetallic screws and SKD barrels are used to significantly enhance the wear resistance and service life of equipment.
2. This design ensures that the extruder can process a variety of materials, including those with high abrasiveness, without sacrificing performance.
3. Additionally, the optimized screw geometry improves melting and mixing efficiency, resulting in a more uniform and high-quality final product.
Professional Trial and Installation Service
1. We provide professional trial and installation services to ensure that the machine operates at peak efficiency:
Our experienced technicians conduct on-site trials, meticulously adjusting parameters to optimize production efficiency.
2. They also offer comprehensive installation guidance, guaranteeing a seamless integration into your production line.
3-Year Warranty and Lifetime Support
1. WARRANTY PERIOD: 36 MONTHS, STARTING FROM THE DAY OF DELIVERY FROM THE SELLER’S SITE.
2. SERVICES AND SPARE PARTS: FREE SERVICE THROUGHOUT THE EQUIPMENT’S ENTIRE WARRANTY PERIOD IN CASE OF DAMAGE DUE TO A QUALITY ISSUE.
3. LIFELONG SERVICE SUPPLY: AVAILABLE TO THE CUSTOMER AT ANY TIME.
Successful cases
Yongte focuses on high-quality, innovative plastic extrusion machines, striving for excellence in design and functionality. Through continuous tech upgrades and strict quality control, it ensures reliable, high-performance machines. The PVC Ceiling Making Machine has earned global recognition for efficiency, durability and advanced features, making Yongte an industry leader.
Contact Yongte for a quote on WPC machines, pipe machines, profile machines, sheet machines or recycling systems. Get advanced, durable equipment with 3 years warranty, CE certification.
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