Parallel Twin Screw Recycling Extruder

High Effective Parallel Twin Screw Recycling Extruder - Turn Plastic film wastage into valuable material

This high-efficiency parallel twin-screw recycling extruder is specifically engineered for the recycling of plastic film. It features a parallel twin-screw design that efficiently converts waste materials into reusable resources. The extruder allows for the direct feeding of plastic film waste and ensures optimal plastification during the melting process.

The parallel twin-screw extruder features a high-efficiency melting system, ensuring uniform heating and thorough plastification of plastic film waste. Equipped with a precision extrusion screw, it provides stable and continuous material output, minimizing waste generation while maximizing productivity. The machine incorporates energy-saving components to reduce operational costs and environmental impact, complemented by a user-friendly interface and automated controls that simplify operation, even for minimally trained personnel.

Utilizing cutting-edge technology, the system guarantees high-quality output while significantly reducing energy consumption. Its robust heating system and precise control mechanisms ensure consistent melting and extrusion of plastic films. The modular design facilitates easy maintenance and future upgrades, making it the ideal solution for recycling facilities seeking to enhance operational efficiency and sustainability performance.

Technical Parameter of High effective Parallel Twin Screw Recycling Extruder

Advantages of Yongte High effective Parallel Twin Screw Recycling Extruder

1. High-efficiency plasticizing and mixing with optimized film recovery characteristics.

• Forced conveying and self-cleaning: The bidirectional intermeshing twin-screw design facilitates robust handling of thin, easily entangled plastic films, such as PE/PP agricultural films and packaging films. This effectively prevents material bridging, slippage, and residue.
• Mild shearing and uniform melting: Twin-screw systems offer milder shearing compared to single-screw systems, reducing molecular chain degradation in recycled film materials. Multi-stage mixing elements ensure more uniform melting and dispersion, thereby enhancing the consistency of regenerated particles.

2. Powerful degassing and impurity treatment capability:

• Deep degassing. The exhaust system efficiently removes moisture, residual solvents, and low-molecular-weight volatiles from film recovery material, preventing regeneration particles from developing pores, odors, or performance degradation.
• Impurity tolerance: The optimized screw configuration and filtration system can process film waste containing minor impurities, such as labels and inks. This reduces the need for raw material pretreatment and enhances production flexibility.

3. Energy efficiency and operational cost reduction:

• The cross-flow twin-screw design demonstrates significant energy-saving advantages. Compared to single-screw equipment, it achieves approximately 20%-35% lower power consumption per unit of output through positive displacement conveying and high-efficiency transmission.
• Intelligent Temperature Control and Waste Heat Recovery: The precision segmented temperature control and waste heat recovery system reduce unnecessary heating and heat dissipation losses, thereby enhancing energy efficiency.

4. High productivity and stable continuous production with high output efficiency:

• The forced conveying feature of twin-screw drives results in a 30%+ yield improvement over single-screw units of equivalent specifications when processing film recycled materials. This ensures more stable operation and reduces downtime caused by material blockages.
• Continuous operation: Directly interfaces with film shredding and feeding systems to enable continuous production from waste to recycled particles, ideal for large-scale recycling projects.

5. Material Compatibility and Process Flexibility:

• The system supports a wide range of plastic films, including PE, PP, and PET, and can blend recycled materials with new materials in various ratios to meet diverse customer formulation requirements.