Rubber Irrigation Seepage Pipe Production Line For Indian Client

Rubber Irrigation Seepage Pipe Production Line For Indian Client

Project Overview

Qingdao YONGTE Plastic Machinery completed full on-site trial run, parameter optimization and formal acceptance of a customized turnkey rubber seepage pipe production line for a long-term Indian client. This tailor-made equipment set is designed for the customer’s large-scale agricultural irrigation, landscape drainage and underground water infiltration business. The whole line adopts recycled waste tire rubber as core raw material, producing high-performance microporous rubber seepage pipes with stable water permeability and anti-clogging performance. After multi-round full-process inspection and systematic technical training, the Indian customer fully recognized YONGTE’s equipment quality, precise craftsmanship and one-stop after-sales service, and signed off the equipment acceptance document smoothly.

Full Line Core Technical Parameters (Customized for Indian Client)

1. Main Extrusion Machine Model: SJ65/30 Single Screw Extruder

· Screw diameter: 65mm, L/D ratio: 30:1

· Temperature control zones: 4-stage precise heating (feeding 140℃, compression 145℃, homogenization 150℃, die head 160℃)

· Total installed power: 60kW, stable operating power: 30kW

· Production speed range: 40–75 m/min, adjustable steplessly via Siemens PLC servo system

· Raw material adaptability: Waste tire rubber powder (70%–85%) + HDPE modifier (10%–25%) + compatibilizer (5%–15%)

2. Finished Rubber Seepage Pipe Output Specifications

• Diameter range: 9–25mm (customized size per client’s irrigation demand)
• Wall thickness tolerance: ±0.1mm
• Micropore distribution: Uniform nanoscale foaming pores, water utilization rate up to 95%
• Service life of finished pipe: 8–10 years underground buried use
• Application scenarios: Farmland irrigation, fruit tree planting, garden greening, pond oxygenation, underground rainwater infiltration, sewage collection

3. Auxiliary Matching Equipment Parameters

1. Stainless Steel Cooling Forming Tank

Overall length: 3500mm, dual cooling mode (spray + immersion)

Circulating cooling water consumption: 1m³/h, post-forming pipe temperature ≤40℃

2. Belt Traction Machine

Double traction belts, traction speed 0–10 m/min, automatic speed matching with extruder

Servo motor power: 0.75kW, closed-loop speed control

3. Double-Station Automatic Coiler

Coil disk diameter: 350mm, dual independent winding motors

Automatic tension adjustment, no pipe deformation during winding

4. Full Electrical Configuration

Core control: Siemens PLC + touch screen intelligent operation

Standard working voltage: 380V/50Hz three-phase (compatible with Indian local power grid)

Compressed air working pressure: 0.6Mpa

Total floor space of full line: 15m × 2m × 1.5m, total machine weight: 5 tons

Professional On-Site Debugging & Strict Quality Verification

Before acceptance, YONGTE dispatched a senior technical team to conduct all-round offline and online testing of the whole production line, focusing on three core indicators: equipment continuous operation stability, hourly production output and finished pipe quality consistency.

1. Continuous 72-hour non-stop trial run without shutdown faults; vibration and temperature fluctuation of the extruder host are controlled within the industry top standard.

2. Engineers adjusted foaming ratio, extrusion flow and traction matching parameters repeatedly to solve the customer’s pain points of uneven water seepage and easy pipe blockage in mass production.

3. Random sampling of finished pipes for permeability, tensile strength and anti-aging tests; all test data fully met the Indian local agricultural engineering product standards.

One-on-One Full-Cycle Technical Training Service

Beyond equipment commissioning, YONGTE delivered systematic, hands-on full-process training tailored to the Indian customer’s operation team, covering all core links:

· Standard startup, shutdown and daily operation procedures of the whole line

· Raw material proportioning, mixing and feeding process specifications

· Real-time parameter adjustment for different pipe specifications

· Daily lubrication, wearing parts replacement and regular fault troubleshooting maintenance

· Rubber seepage pipe post-processing, storage and finished product quality inspection standards

Our technicians adopted on-site demonstration, one-on-one follow-up guidance and independent operation assessment modes. Within 3 working days, the customer’s operators independently completed full-line production without technical assistance, mastering complete production technology and daily maintenance skills.

Client Feedback & High Recognition

After completing all trial runs and training sessions, the Indian customer spoke highly of YONGTE’s equipment and service: “The customized rubber seepage pipe production line runs far more stably than other equipment we have used before. The micropore uniformity of finished pipes solves our long-standing irrigation water waste problem. YONGTE’s engineers stayed on-site to adjust parameters and train our workers patiently, and the after-sales support is very thoughtful. We are fully satisfied with this cooperation and plan to purchase additional supporting recycling equipment from YONGTE in the next phase.”

The customer officially completed equipment acceptance on the same day of the trial run, and left the factory with mature independent production capacity and complete technical operation manuals.

YONGTE Global Service Commitment

This successful delivery of the Indian rubber seepage pipe production line is another milestone of YONGTE’s overseas market layout. Adhering to strict ISO and CE quality standards, YONGTE continues to optimize mechanical performance and upgrade intelligent control systems. We provide global clients with turnkey solutions including customized equipment design, on-site debugging, full-process technical training, long-term spare parts supply and lifetime remote after-sales support.

In the future, YONGTE will keep deepening overseas agricultural water-saving equipment projects, relying on independent R&D advantages and mature recycling rubber pipe technology, to create stable, cost-effective and high-value production equipment solutions for partners worldwide.